What is PLI Scheme for High-Efficiency Solar PV Modules for Solar Manufacturing?

 

What is PLI Scheme for High-Efficiency Solar PV Modules for Solar Manufacturing?


🇮🇳 PLI Scheme for High-Efficiency Solar PV Modules


The Production Linked Incentive (PLI) scheme is a flagship initiative by the Ministry of New & Renewable Energy (MNRE) to promote domestic manufacturing of high-efficiency solar PV modules and reduce import dependency.



🔍 Objective

Boost domestic solar manufacturing

Reduce import of solar modules and cells

Promote high-efficiency technology

Support Aatmanirbhar Bharat (Self-reliant India)



💰 Total Budget

₹ 24,000 crore


Tranche I (2021):₹4,500 crore

Tranche II (2022):₹19,500 crore



🧱 Scheme Design

The scheme provides incentives to companies setting up end-to-end manufacturing:


1. Polysilicon

2. Wafers

3. Solar Cells

4. Solar Modules


Incentives are based on:

Module efficiency(minimum 19.5%)

Domestic value addition

Sales volume

Technology type



🏗️ Tranches Overview

Tranche I – ₹4,500 Cr

Launched: April 2021

Managed by: IREDA

Awarded Capacity: 8,737 MW

Top Winners:

Reliance New Energy

Adani Infrastructure

 Shirdi Sai Electricals

Implementation period: 5 years


Tranche II – ₹19,500 Cr

Launched: September 2022

Managed by: SECI

Target: 39,600 MW

Winners (Top 11 companies):

Reliance, Waaree, First Solar, Vikram Solar, ReNew, Avaada, JSW Energy, etc.

Implementation categories:

Fully integrated (Polysilicon to Module) – Max incentive

Wafer to Module

Cell to Module



📊 Eligibility Criteria

Minimum bid: 1 GW

Use of high-efficiency tech

Adherence to local manufacturing

Companies must offer bank guarantees



 📈 Expected Outcomes

Create 40–65 GW domestic manufacturing capacity

Attract ₹90,000+ crore in investment

Generate over 30,000 direct and 1.2 lakh indirect jobs

Reduce dependence on Chinese imports

Support large-scale solar park development



⚠️ Challenges So Far

Delays in manufacturing setup

Slow disbursement of subsidies

Import dependency for equipment

Technological barriers in polysilicon manufacturing

Global supply chain disruptions



🔮 Future Outlook

India aims to become a global hub for solar manufacturing

Government may extend deadlines

From June 2026, use of locally made solar cells and modules will be mandatory for solar projects receiving government support



📌 Summary Table

| Feature | Details |

| Scheme Name | PLI for High-Efficiency Solar PV Modules |

| Ministry | MNRE |

| Total Budget | ₹24,000 Cr |

| Duration | 5 Years post-commissioning |

| Eligibility | Min. 1 GW, High Efficiency, Indian value add |

| Top Companies Benefited | Reliance, Adani, Waaree, Vikram, JSW, etc. |

| Target Outcome | 65+ GW solar manufacturing capacity |


Here’s a detailed breakdown of PLI incentives for solar manufacturing in India:

📐 PLI Incentive Rate Formula

Manufacturers receive incentives based on:

PLI ₹ = Sales Volume (Wp) × Base Rate (₹/Wp) × Tapering Factor × Domestic Value Addition

Where: Sales Volume= total module output sold (in watts peak, Wp)

Base Rate = determined by module efficiency & temperature coefficient

Tapering Factor = 1.4 → 1.2 → 1.0 → 0.8 → 0.6 (Years 1 to 5)

Domestic Value Addition = fraction representing % of local content.



🎯 Base PLI Rates (₹/Wp)

Based on two performance metrics:

Module Efficiency: ≥19.5%, ≥20%, ≥21.5%, >23%

Temperature Coefficient (Pmax): better than –0.30%/°C (Grade B) or between –0.40 to –0.30%/°C (Grade A)


| Temp coeff ↓ / Efficiency → | 19.5–20% | 20–21.5% | 21.5–23% | >23% |

| Grade A (–0.40 to –0.30) | ₹2.5 | ₹3.0 | ₹3.5 | — |

| Grade B (better than –0.30) | ₹2.25 | ₹2.75 | ₹3.25 | ₹3.75 |


(Values below these thresholds receive ₹0)


 📉 Tapering Over 5 Years

Once modules go into production:

| Year | Tapering Factor |

| 1 | 1.4 |

| 2 | 1.2 |

| 3 | 1.0 |

| 4 | 0.8 |

| 5 | 0.6 |

This gradually reduces the per-Watt support, nudging competitiveness.


🏭 Putting It in Context.

Suppose a manufacturer sells 100 MW (100,000,000 Wp) modules that meet Grade B efficiency of 21%:


Base Rate = ₹2.75/Wp

Year 1 PLI Factor = 1.4

Assume Local Value Addition = 75% (0.75)


Year 1 PLI:

100,000,000 Wp × ₹2.75 × 1.4 × 0.75 = ₹288.75 crore


PLIs reduce over subsequent years based on tapering factors



Summary

Maximum base rate = ₹3.75/Wp (for >23% eff & Grade B)

Support reduces over time and scales with domestic content

Incentive awarded annually for up to 5 years post‑commissioning.



Bottom line:

Manufacturers are rewarded per watt sold based on module quality, local content, and over a 5‑year tapering schedule. Top-end modules (>23% eff, best temp‑coeff) get up to ₹3.75/Wp before value addition and tapering. Combine that with local value and annual incentives, it's a powerful formula to scale high‑quality module production in India.


Here’s a simple example of how the PLI incentive is calculated for solar manufacturing under the scheme in India:

🔢 Sample PLI Calculation

Let’s assume a company manufactures and sells 100 MW (100,000,000 Wp) of solar modules in Year 1, with the following specs:


| Parameter | Value |

| Module Efficiency | 21.5% |

| Temperature Coefficient | –0.30%/°C (Grade B) |

| Domestic Value Addition| 75% |

| Tapering Factor (Year 1) | 1.4 |


📌 Step-by-Step Calculation

1.Base Incentive Rate for 21.5% efficiency, Grade B = ₹3.25/Wp

2. Total Output = 100,000,000 Wp (100 MW)

3. Value Addition Factor = 0.75

4. Year 1 Tapering Factor = 1.4


Formula.

PLI ₹ = Output (Wp) × Base Rate × Tapering × Local Value Add



Plug the values:

= 100,000,000 × ₹3.25 × 1.4 × 0.75

= ₹341.25 crore (for Year 1)


 📉 Year-by-Year Incentive (Same Output & Specs)


| Year | Tapering Factor | PLI Incentive (₹ Cr) |

| 1 | 1.4 | ₹341.25 |

| 2 | 1.2 | ₹292.50 |

| 3 | 1.0 | ₹243.75 |

| 4 | 0.8 | ₹195.00 |

| 5 | 0.6 | ₹146.25 |

| Total (5 years) | — | ₹1,218.75 crore |




🏆 Real Examples of Allocated PLI

| Company | Allocated Capacity | PLI Awarded (Approx.) |

| Reliance Industries | 6,000 MW (fully integrated) | ₹11,900 Cr |

| Adani Infra | 2,000 MW | ₹3,700 Cr |

| Waaree Energies | 6,000 MW | ₹4,100 Cr |

| ReNew Power | 4,800 MW | ₹4,700 Cr |

| Vikram Solar| 2,400 MW | ₹1,800 Cr |



🧾 In Summary

PLI per Wp = ₹2.25 to ₹3.75 based on performance

Tapering ensures lower incentive each year

High local value addition → higher payout

Incentive period: 5 years

Reliance, Adani, Waaree are top beneficiaries


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